SERVICES
Nautilus Projects & Design offers full turnkey engineering solutions. Our range of services include: project management, design, manufacture, installation, logistics and commissioning.
Our team are experts in design, manufacture, installation and management of structural, mechanical and electrical and instrument engineering and have a comprehensive understanding.
MORE ABOUT OUR SERVICES
TURNKEY PROJECT SOLUTIONS
Our primary service is providing turnkey solutions for processing plants and material handling systems. We manage and coordinate all activities, engineering disciplines, contractors, and suppliers throughout the project, providing hassle-free solutions to our clients.
Nautilus has an extensive portfolio and proven track record of successful projects, through which we have honed our expertise in designing and implementing mineral processing and material handling solutions.
We work closely with our clients to identify their distinct needs and deliver world-class, cost-effective solutions.
SPECIALISED SERVICES
We offer comprehensive process engineering services that cover all project phases, from initial concepts to process optimization for existing systems.
Process Flow Diagrams (PFD) and P&IDs
Detailed visual representations of the process and its control system, including equipment, piping, instrumentation, mass & energy flow, etc.
Plant & Process Layouts
Layout designs for the entire plan, ensuring that all equipment and process are arranged in the most efficient and effective manner possible.
Material & Energy Balance Simulations
Use of state-of-the-art simulation software to model your process for accurate mass & energy balances to identify areas for improvement in terms of bottlenecks, energy requirements, and the impact of planned and unplanned downtime on the overall process.
Process Equipment Sizing, Specification, and Selection
Assistance in selecting the right equipment for the application and providing detailed specifications that meet the client’s requirements.
Process Design Criteria Development
We work with our clients to develop process design criteria that meet the specific project goals and objectives.
Operating & Control Philosophies
Development of philosophies to philosophies to ensure consistent and safe operation of the process by outlining the overall approach to control, including automation, operator roles, and emergency procedures.
Process Safety Analysis
Ensuring that your process is designed with safety in mind and analysing potential hazards, including HAZOP and SIL studies.
Process Optimization & Troubleshooting
Optimization of existing processes to improve efficiency and output and troubleshooting to identify and solve process issues.
ENGINEERING DESIGN SERVICES
Our design team focuses on process and mechanical engineering, and electrical engineering and automation are mobilized on a project-specific basis. We outsource civil engineering when necessary. Our design office uses high-end design stations and world-leading design software packages for cutting-edge solutions.
Piping Design Services
Pipe routing, pipe sizing, and pipe material selection, design specifications and isometrics.
Material Transfer Station Design and Optimization
Using advanced simulation tools to model material handling systems, optimize chute and transfer station designs, and reduce blockages, spillages, and chute wear.
Mechanical Engineering Services
Custom Equipment Design, purchased equipment selection and specification, ensuring that your equipment is built to meet your specific requirements.
Structural Design Services
3D Cad Modelling & Detailed Structural Drawings, including engineering calculations & sign-off.
Material Handling Equipment Design
Belt Conveyors, Bucket Elevators, Chain Conveyors, Screw Conveyors and Feeders, and Vibrating Feeders.
Tank and Vessel Design
We provide design services for tanks and vessels, ensuring they meet your exact specifications and requirements.
Full Engineering Packages
We provide complete plant and system design packages and manage all engineering disciplines. Clients’ unique requirements are considered, and options include mobile, semi-mobile, modular, and fixed designs. Our team works closely with clients to meet exact specifications.
PROJECT MANAGEMENT SERVICES
Our project management services cover all project phases, from initiation to completion, and are tailored to meet your specific project needs, ensuring that your project is completed successfully and meets your project goals and objectives.
Project Planning
Definition and development of project scope, objectives, timeline, budget, and resources required to ensure successful project execution.
Risk Management
Assessment and mitigation of project risks to ensure that the project meets agreed the schedule, budget, and quality requirements.
Project Monitoring & Control
Overseeing project activities to ensure that the project remains on track, within budget, and meets project goals and objectives.
Project Documentation
Managing of all project documentation including project plans, schedules, status reports, change requests, and other project-related documents.
Project Closeout
Ensuring that all project deliverables are completed, tested, and accepted, and that project documentation is archived for future reference.
FABRICATION SERVICES
Our highly skilled fabrication and installation teams have experience in a wide range of industries and sites, from extremely rugged and remote locations to high-tech and hygienic pharmaceutical environments. Our team and capable of fabricating and installing almost any type of equipment, with a strong commitment to completing work safely, efficiently, and to the highest quality standards.
Structural Fabrication.
Non-Ferrous Fabrication (Aluminium & Stainless Steel).
Sheet Metal Fabrication, including laser/plasma/waterjet cutting and bending services.
Machining and manufacturing of precision components to tight tolerances, including CNC milling, turning, and grinding.
Pipe Fabrication, including Carbon Steel, Stainless, and Plastic Piping.
Specialty Fabrication of equipment and components, including conveyor components, chutes, tanks and pressure vessels.
Modular & Light Steel Frame Construction.
Coatings and Finishing: Application of protective coatings and finishing services, including painting, powder coating, and galvanizing.
INSTALLATION SERVICES
Our highly skilled fabrication and installation teams have experience in a wide range of industries and sites, from extremely rugged and remote locations to high-tech and hygienic pharmaceutical environments. Our team and capable of fabricating and installing almost any type of equipment, with a strong commitment to completing work safely, efficiently, and to the highest quality standards.
Structural, Mechanical, Platework, and Piping (SMPP Installation)
Steel Erection, Mechanical Equipment Installations, Platework and Sheet Metal Installations, Piping System Installations (Carbon-, Stainless-Steel, HDPE, PVC).
On-Site Welding and Repair
On-site welding and repair services, including emergency repairs and maintenance.
Rigging and Crane Services
Rigging and crane services for equipment installation and relocation, including heavy lifting and transport.
Commissioning & Start-up Support
Providing support during the commissioning and startup phase to ensure a smooth transition to full production.
MAINTENANCE SERVICES
Nautilus Projects offers maintenance services to a vast range of industries to improve plant availability and production efficiency through continuous improvement.
Development and implementation of preventative maintenance schedules.
Scheduled and preventative maintenance contracts services for industrial equipment, including inspections, repairs, and replacements.
Refurbishment of equipment and machinery.
24-hour standby maintenance services.
PLANT OPERATIONS
Nautilus Projects have expanded our services from the engineering, construction of processing and material handling plants to include operation services.
Our experience and knowledge in plant design, construction, and commissioning improves our understanding of the operations and provides us with unique skillsets and expertise to secure consistent production outputs and maximizing plant availability.
Feedback from operations to the engineering team also improves our design efficiency through continuous improvement and lessons learned.
ELECTRICAL, INSTRUMENTATION & CONTROL SERVICES
Although not part of our core services, we offer electrical, instrumentation and control solutions as part of our turnkey packages, which include end-to-end system engineering, automation software development, control panel design and supply, electrical reticulation and installation, commissioning, and high voltage/medium voltage installations, as well as earthing and lightning protection services.